Zeppelin Systems GmbH
About us
Zeppelin Systems specializes in the design, construction, and technological upgrading of industrial plants for storing, conveying, mixing, dosing, and weighing high-quality bulk materials and raw materials. With around 1,800 employees worldwide, Zeppelin Systems provides daily solutions for customers in the plastics, chemicals, rubber, and tire industries. Customers in the food industry also value Zeppelin Systems’ many years of technological know-how and experience in delivering turnkey solutions. From plant planning and project implementation to after-sales service including process optimization – Zeppelin Systems is an integrated solutions provider, delivering complete solutions from a single source. Every Zeppelin plant is characterized by tailored features to meet specific customer requirements, smart automation solutions, and comprehensive service. We refer to this as the embodiment of engineering art, and we apply it to the entire life cycle of a system. With roots in Germany and global operations at more than 20 sites around the world, Zeppelin Systems makes industrial-scale testing available to its customers, thereby facilitating the assessment and sustainable optimization of their plant design. Zeppelin Systems also develops and manufactures mechanical and plant engineering components that can be seamlessly integrated into third-party systems. We Create Solutions for our customers every day. For more information, visit www.zeppelin-systems.com.
Address
Messenhaeuser Str. 39
63322 Roedermark
Germany
E-mail: foodtechnology@zeppelin.com
Phone: +49 6074 6910
Internet: www.zeppelin-systems.com
P.O Box 1495
31951 Al Jubail
Saudi Arabia
E-mail: heinz.wallmeyer@zeppelin.com
Phone: +966 13 3454421
Internet: www.zeppelin-systems.com
Contact person:
Heinz Wallmeyer
Head of Projects
E-mail: heinz.wallmeyer@zeppelin.com
Michael Pfau
Managing Director
E-mail: michael.pfau@zeppelin.com
Products & Services
WE ARE PASSIONATE ABOUT FOOD
As a globally active company, we serve the key markets worldwide, know the various technical requirements, as well as regulations, and adapt these to our engineering concept. Our team of specialists will gladly provide you with engineering advice as early as the plant design stage. Processes can be optimized in advance through computer simulations and even undergo practical testing with a number of comprehensive trials in our technology center. In doing so, we achieve high investment security for your project. Our clients appreciate our extensive know-how in all aspects of raw material handling. We master the process steps and technology from raw material receiving to its processing, and develop integrated solutions designed to fit perfectly into the system – from one single source. Our scope naturally includes optimal control technology and professional customer service around the world.
Zeppelin Bolt-Tec silos innovative & quic
Diverter Valve DVV
Rotary Feeder CFM
Flour Cooling for the baked goods industry
THE RIGHT DOUGH TEMPERATUREIS CRUCIAL
To achieve optimal and, above all, reproducible baking results, you need to maintain consistent overall conditions. Dough temperature plays an essential role here, which is particularly affected by the raw materials fl our and water. Zeppelin Systems’ PneumoTherm batch process has established itself as the most effective and economical method for flour cooling.
The Codos NT continuous mixer/kneader
Codos NT - Continous mixing and kneading systems
CODOS® NT: WAS MADE FOR THE BIG JOBS
The CODOS® NT also processes large quantities of dough. The continuous mixing and kneading system delivers consistent dough quality - around the clock. This means that the CODOS® NT always brings you a consistently optimal result at all times. CODOS® NT achieves top performance everywhere.
Continuous mode of operation vs. batch kneaders
Compared to a batch kneader, the CODOS® NT offers decisive advantages that make your production more efficient and significantly improve quality.
• Reliable high-level product quality
• Immediate reaction to fl uctuations in the quality of raw materials
• Constant dough temperature
• Quick recipe change
• Gentle product handling
• Increase in line efficiency
• Automatic operation
• Easy to operate
Optimum raw material crosslinking at constant temperature
CODOS® NT ensures a constant dough temperature - thanks to a coolable or heatable double-walled trough design as well as intelligent solutions upstream, such as fl our cooling or the production of doughs without raising agents.
Intelligent dwell time control
The CODOS® NT is fl exible and open - and it also enables fast recipe changes thanks to the modular system confi guration. Ingredients or scrap dough can be added via various feed points along the trough. The dwell time of the comoponents in the process is also controlled in this way, which is important, for example, for sensitive raw materials such as flakes, fruit pieces, etc. These can be incorporated almost non-destructively by adding them at the end.
DymoMix - It is all about hydration
YOUR GUARANTEE FOR PREMIUM DOUGH
The DymoMix® works extremely quickly and dust-free, producing doughs with a homogeneous consistency. Flour or other dry materials are hydrated with liquids in seconds, exposed to air, and mixed before being introduced into the actual dough-making process. This produces doughs that can be used immediately or fed to the batch kneader or continuous kneader. The main focus of the DymoMix® is on pasta doughs, waffl e doughs and starters. It is suitable for both medium and large industrial plants.
Your advantages:
• Effective and inexpensive
• Product-friendly hydration
• Runs longer - less standstill
• Versatile design
Perfect solution for premixed doughs
The DymoMix® hydration system works as a premixer and is used as a supplementary production step between the dosing and kneading of doughs or other further processing steps. Since it can handle high amounts of liquid, it is the ideal solution for the production of premixed doughs. The DymoMix® is very small and space-saving and can be easily retrofi tted to existing CODOS® systems.
The nozzle for ideal hydration
Hydration takes place through a specially developed nozzle in the rotating shaft of the unit. It creates a liquid fi lm through which the powdered particles must pass and are thus hydrated. Thanks to hydration by centrifugal force, a high-quality product can be produced even at low added moisture, which can be processed immediately without intermediate steps.
