Our turnkey process plants are sized from 5 to 10,000 liters of useable volume. Each mixing system can also be altered to meet your individual requirements. Possible configuration features are e.g., full enclosures, lid-lift-systems, tandem homogenizers, short or long recirculation lines, double jackets for heating or cooling, automated raw material dosing, semi or fully automatic CIP systems, and integral vacuum units. Execution possibilities range from explosion proof (ATEX) to fully automated production (batch control). The implementation and installation are carried out with all necessary peripheral and supply units including platforms and piping.

To mix ingredients expediently, Hebold Systems offers various homogenizers: inline homogenizers, rotor-stator homogenizers as well as the patented tandem homogenizer. Thus, liquids and semi-solid products can be dispersed, homogenized, and emulsified. In addition, the tandem homogenizer allows the product to circulate or be pumped out of the tank without shear on the product.

The HL laboratory system is a fully equipped vacuum process plant with a usable volume of 10 liters, designed for product development, formulation testing, and process optimization. Despite its compact size, it features all the core components of an industrial system: high-performance homogenizer, double jacket for heating and cooling, vacuum system, scraper agitator, and touchscreen control.

The HL 10 model is ideal for testing formulations and defining process parameters under realistic production conditions. Its design closely mirrors larger HEBOMIX production systems, enabling a seamless and reliable scale-up from lab to full-scale manufacturing—saving time, reducing risk, and ensuring consistency in product quality.

The Powderstream system is suitable for the direct suction of powders and mixing of powders into liquids without the need for a vacuum rated process vessel. The liquid passing through the Powderstream system is deflected in a narrowing cross-section so that a partial vacuum is formed. This negative pressure causes powder to be sucked in from a hopper or a lance. Consequently, powder is then finely dispersed in a liquid, eliminating clumping and fisheyes.

The contiline system is available for continuous production in sizes from 5 l/h to 7,000 l/h and produces optimum results with minimal energy consumption. It represents a more favorable alternative to the batch process. The contiline system is suitable to produce nail polishes, emulsions, mouth rinses, and detergents. Here, too, the scale-up from a laboratory unit to a production plant can easily be implemented.

Hebold Systems was founded in Cuxhaven, Germany in 1925. With almost 100 years of expertise and experience, Hebold Systems is the market leader in the field of homogenizing and mixing technology.

Mixers, mixing plants, vessels, and tanks are designed and manufactured for the pharmaceutical, chemical, cosmetics, and food industries. Due to our vertically integrated range of manufacture, we can react quickly to changes, while also providing high quality at a reasonable price. Vacuum rated tanks to 10,000 litres are made in house. Our product portfolio ranges from 5 to 10,000 liter capacity for process plants, homogenizers, vessels & tanks, continuous plants, as well as individual components.

We are well versed with and follow international standards and your highest quality requirements.

With Hebomix systems, you can produce fine emulsions such as mayonnaise, dressings, and hummuswith ultra-fine oil droplet distribution and excellent stability. Both starch-based sauces like chilli sauce, ketchup, and BBQ sauce, as well as starch-free varieties, are manufactured efficiently and gently, featuring direct steam injection and the tandem homogenizer’s integrated pumping function, which minimizes shear and preserves product structure.

Sweet products such as custard cream, bakery fillings, chocolate fillings, and marmalade can also be produced with advanced features like automatic Brix adjustment through vacuum evaporation and vacuum cooling for optimal quality and consistency.

Our systems are fully compatible with vegan alternatives and other innovative formulations, ensuring versatile production without compromise.

Explore new possibilities and test production scalability in our Cuxhaven Technology Center. Our pilot plants allow for feasibility studies backed by extensive analytics, including pH measurements,microscopy, and viscosity testing. This is where ideas turn into reality, proving the effectiveness of our systems in real-world scenarios. With strong connections to suppliers and our in-house food technologists, we also assist with product development, ensuring your formulations meet the highest standards.